rear door heat exchanger
Rear door heat exchangers (RDHx)
Passive vs. active rear door heat exchangers, sizing rules for 40–80 kW racks, and how RDHx complements direct-to-chip loops.
Rear door heat exchangers (RDHx) bolt to the back of a standard rack, catch the exhaust air with a liquid-cooled coil, and return neutral-temperature air to the room. For 40–70 kW racks that don't (yet) justify direct-to-chip, they are the cheapest path to liquid.
What a rear door heat exchanger is
Mechanically, an RDHx is a finned-tube coil with a chilled-water inlet and a warmer outlet, mounted on a hinged frame that replaces the standard rear door. The rack fans push server exhaust through the coil; the coil dumps heat into the facility loop.
Passive vs active
- Passive RDHx. Uses only the server fans to move air. Simple, silent, and good to ~35 kW.
- Active RDHx. Adds EC fans that respond to coil ΔT. Handles up to ~70 kW per rack and evens out hot spots.
Sizing rules that hold up in the field
- Flow: 0.03–0.05 L/s per kW of rack load at 10 K ΔT.
- Supply temp: 18–24 °C for passive, up to 30 °C for active variants.
- Coil pressure drop: keep total loop head under CDU pump curve at 110% design flow.
- Access: leave 900 mm of clear aisle behind — the doors swing.
Combining RDHx with direct-to-chip
In GB200-class rooms we routinely deploy DLC + RDHx together: cold plates catch the GPU/CPU heat (70–85%) and the RDHx catches the residual airborne 15–30% (PSUs, NVSwitch trays, top-of-rack switches). Result: near-zero air-cooling load on the CRAHs, which can be dialled back to humidity-management duty.
FAQ
Do RDHx units introduce a single point of failure?
Yes — a stuck valve or coil leak takes a row out. Standard mitigation: dual supply/return with isolation valves per door and a documented rollback to emergency airflow.
How does RDHx compare to in-row cooling?
RDHx captures heat closer to the source, so it beats in-row on both efficiency and containment integrity. In-row wins where door swing clearance is impossible.
Need immediate hydronic support?
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